Rubber & Sponge Gaskets


Rubber has found itself used in many industrial duties because it provides and maintains elastic properties across a wide range of process conditions and temperatures. As a specialist supplier of seals and gaskets our development in rubber technology has remained progressive, with rubber lending itself so readily to so many sealing applications. Whilst no single grade has all the desired properties, indeed some properties may only exist in one type of rubber, by understanding the service conditions a suitable grade can generally be selected from stock or achieved through careful compounding to a new specification.

Most natural and synthetic grades of rubber are also available in sponge form (cellular rubber) in both open and closed cell grades. Open cell will absorb fluid, such as a car washing sponge; varying densities and materials of open cell can be used for packaging, acoustic and sound insulation, filters and low pressure duty dust tight seals. Closed cell sponges do not readily absorb fluid and make excellent gaskets in cut or strip form where lighter compressive loads and/or uneven flange faces exist, to make effective low cost dust and low pressure fluid seals.

SEP can supply all rubber and sponge materials in:
Sheet Roll - commercial, specification & diaphragm grades;
Gasket, Diaphragm, Strip or Die/Cad-Cam cut shape up to 100mm thick
Tape – to specified width & thickness with or without pressure sensitive adhesive backing;
Fabricated forms – segmented, dovetailed, vulcanised joints;
Extrusion and Moulded Shapes – see SEP brochure‘Manufacturing in Rubber'

Sponge Products
A selection of sponge
Silicone Gasket
Cream DTD 5531 grade Silicone 0.5mm thick, cut from moulded discs. Ultrasonically cleaned for oxygen service within the Aerospace industry.

Special application requests show our ultimate flexibility. Where a requirement exists for a commercial or specification grade of rubber, thickness, hardness and colour that is not readily available or economical; we have the ability to mould the material in economic sheet, disc or ring sizes and then cut the gasket within the same factory – and if required on the same day



Electrically Conductive Silicone

Electrically conductive grade silicone is designed to be used in many different applications. It is a carbon filled silicone material that will act as a low amperage conductor and also provides protection against electrostatic discharge. We are able to cut gaskets in 0.2mm, 0.5mm, 0.8mm, 1.0mm, 1.5mm, 2mm & 2.5mm.

Electrically conductive silicone
Physical Properties Units Values
Tear Strength KN/m 12
Compression set (24hrs @ 100°C) % 8
Hardness Shore A 75°
Density g/cm3 1.22
Tensile Strength MPa 6
Volume Resistivity Ω•cm 4.3
Elongation % 150
Temperature °C -50 to +240
Appearance Black colour, smooth surface on both sides

The above values are typical properties and are provided for information only. They should not be used to set specification requirements. It is up to the end user to determine whether the material is suitable for the intended application.


Rubber Materials


For more information on a selection of the different grades available, please select a material from the options below.
(All information displayed below was correct to the best of our knowledge at the time of entry.)

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    Natural Rubber (Isoprene)


    natural rubber

    Image used for illustration purposes only. Colour / product may vary.


    The original natural material which has been in commercial use since the turn of the last century. A widely developed rubber with a large range of low cost compounds.

    Properties Limitations Typical Applications
    High resillience Lack of resistance to oil and organic fluids 450°C
    Wide range of hardnesses Poor resistance to ozone, weather and oxidation - tendency to perish in open air 260°C
    Good compression set Low working maximum temperature 1000°C
    Very strong - tear and abrasion resistant 800°C
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    SBR (Styrene Butadiene Rubber)


    natural rubber

    Image used for illustration purposes only. Colour / product may vary.


    One of the cheaper synthetic rubbers which is easy to process in large quantities

    Properties Limitations Typical Applications
    Good physical strength Poor resistance to oils or fuels Widely used in the Footwear (shoe sales) and Tyre industries
    Good tear and abrasion resistance
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    EPDM (Ethylene Propylene Diene Monomer)


    epdm rubber

    Image used for illustration purposes only. Colour / product may vary.


    Another low cost synthetic rubber, originally developed in the 1950s for use within the tyre manufacturing industry. It became more widely used because of it's outstanding resistance to ozone, weathering and water.

    Properties Limitations Typical Applications
    Excellent water resistance, even at elevated temperature Will not resist oil or oil based products Potable water duties (WRc Approved)
    Good stabiity over long periods of time 'O' Rings, Seals and Gaskets
    Resistant to many water based chemicals General engineering not exposed to oil
    Excellent weathering resistance
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    Neoprene (Chloroprene)


    neoprene rubber

    Image used for illustration purposes only. Colour / product may vary.


    One of the first synthetic rubbers developed in the search for oil resistant compounds. Extensively used due to its wide range of useful properties and comparatively low price.

    Properties Limitations Typical Applications
    Resistant to oils & chemicals Not suitable for contact with fuels Most general engineering & mechanical applications, other than those in contact with fuel
    Flame retardant (self extinguishing) and Water and weather resistant Tendency to tear once initially damaged
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    Hypalon (Chlorosulphonated Polyethylene)


    hypalon rubber

    Image used for illustration purposes only. Colour / product may vary.


    Another rubber developed around the 1950s. A combination of similarities between both EPDM & Neoprene, with some improved characteristics.

    Properties Limitations Typical Applications
    Resistant to oils and chemicals, especially at elevated temperatures Not suitable for contact with fuels Heavy weather conditions
    Outstanding ozone & weathering resistance - stable over long periods of time Not particularly resilient Where there is exposure to hot liquids
    Water resistant
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    Nitrile (Acrylonitrilebutadiene)


    nitrile rubber

    Image used for illustration purposes only. Colour / product may vary.


    A good quality oil resistant rubber with reasonable performance in contact with fuels. There are rubbers with higher degrees of resistance, but these are much more expensive.

    Properties Limitations Typical Applications
    Good resistance to Petroleum based fluids - even at elevated temperatures Flammable and burns with toxic fumes Seals, Gaskets, ‘O’ Rings etc., in contact with petroleum based fluids
    Very low level of permeability to gases Comparatively low resistance to ozone and weathering Sealing against gases
    Water resistant Poor electrical strength
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    Therban (HNBR)


    hnbr rubber

    Image used for illustration purposes only. Colour / product may vary.


    Hydrogenated Nitrile generally bridges the gap in relation to performance and cost between Nitrile and Viton.

    Properties Limitations Typical Applications
    Good physical strength with very good tear and abrasion resistance Like Nitrile it has poor electrical and flame resistance Seals in vehicle engines
    Good dynamic behaviour with flex cracking resistance Diaphragms requiring good heat ageing properties and resistance to oils and chemicals
    Outstanding resistance to steam and hot water
    Resists ozone and weathering
    Maintains many of its properties at elevated temperatures
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    Silicone (Polysiloxane)


    natural rubber

    Image used for illustration purposes only. Colour / product may vary.


    This rubber is generally characterised by its clean, smooth appearance with good flexibility. It has an excellent range of working temperatures and outstanding resistance to weathering.

    Properties Limitations Typical Applications
    Wide temperature range Not particularly strong, however careful compounding can improve this Situations involving extremes of high & low temperatures (e.g Aerospace)
    Outstanding resistance to ozone & weathering Not suitable for contact with fuels Electrical applications
    Good resistance to oils Expensive compared to most other rubbers Contact with food stuffs (FDA)
    Excellent electrical strength
    Low level of toxicity
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    Viton (Fluorocarbon)


    viton rubber

    Image used for illustration purposes only. Colour / product may vary.


    Suited to the petrochemical industry, this synthetic rubber offers the best all round resistance to hostile chemicals and oils particularly at elevated temperatures.

    Properties Limitations Typical Applications
    Good resistance to petroleum based fluids Limited use at lower temperatures Fluid sealing duties at elevated temperatures in contact with aggressive chemicals and petroleum products
    Excellent chemical resistance Very expensive compared to nearly all other rubbers
    Strong with good tear and abrasion resistance
    Excellent upper temperature capabilities
    Good resistance to water
    Outstanding oxidation, ozone and weather resistance
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    Fluorosilicone (Fluorinated Polysiloxane)


    fluorosilicone rubber

    Image used for illustration purposes only. Colour / product may vary.


    Best suited where conditions of low temperature are present especially in contact with hostile chemicals, oil and fuel.

    Properties Limitations Typical Applications
    Outstanding ozone and weather resistance Not particularly strong with relatively poor tear and abrasion resistance Normally special applications where performance in extremes of temperature are required (e.g Aerospace, Petrochemical...)
    Resistant to fuels at lower temperatures Extremely expensive
    Excellent electrical strength
    Very wide temperature range from -60 to 200 centigrade

Sponge & Foam Materials


For more information on a selection of the different grades available, please select a material from the options below.
(All information displayed below was correct to the best of our knowledge at the time of entry.)

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    EPDM Neoprene Sponge


    epdm neoprene sponge

    Image used for illustration purposes only. Colour / product may vary.

    EPDM Neoprene Sponge is a general purpose closed cell sponge. It has good flexibility and a good resistance to ozone and UV light.

    Max Temperature: -40°C to +85°C

    Density: 100 - 140kg/m³

    Applications: EPDM Neoprene Sponge is commonly used in water, draught and dust sealing; sound and thermal insulation energy absorbance applications.

    Availability:
    Also available with self-adhesive backing upon request
    Sheet Size (m): 10 x 1 (Other sizes may be available)
    Thickness (mm): 1.5 to 50

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    PVC Nitrile Sponge


    pvc nitrile sponge

    Image used for illustration purposes only. Colour / product may vary.

    PVC Nitrile Sponge is a soft closed cell sponge with a smooth outer skin. It has good resistance to heat, oil and weather and is also flame retardant.

    Max Temperature: -50°C to +116°C

    Density: 75 - 95kg/m³

    Applications: PVC Nitrile Sponge is commonly used in thermal insulation applications.

    Availability:
    Also available with self-adhesive backing upon request
    Sheet Size (m): 10 x 1 (Other sizes may be available)
    Thickness (mm): 3, 6, 9, 13, 16, 19, 25

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    Natural Sponge


    natural sponge

    Image used for illustration purposes only. Colour / product may vary.

    Natural Sponge is a soft and compressible sponge, with excellent compression recovery properties.

    Max Temperature: -40°C to +70°C

    Density: 390kg/m³

    Applications: Natural Sponge is commonly used for dust proof gaskets and packing pieces.

    Availability:
    Also available with self-adhesive backing upon request
    Sheet Size (m): Variable x 1 (Other sizes may be available)
    Thickness (mm): 1.5 to 25

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    Open Cell Sponge


    open cell sponge

    Image used for illustration purposes only. Colour / product may vary.

    Open Cell Sponge is ozone resistant and elastic up to +40°C. It is not resistant to oils, acids or alkalis.

    Max Temperature: Up to +80°C

    Density: 0.14 to 0.55kg/m³ depending on grade

    Applications: Open Cell Sponge is most commonly used in wet applications, along with packaging and vacuum seals.

    Availability:
    Also available with self-adhesive backing upon request
    Sheet Size (m): Variable depending on grade (Other sizes may be available)
    Thickness (mm): Up to 90

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    Silicone Sponge


    silicone sponge

    Image used for illustration purposes only. Colour / product may vary.

    Silicone Sponge provides excellent heat resistance and anti-stick properties. It is also resistant to UV light, ozone and most chemicals. It also has low smoke and fume emissions.

    Max Temperature: -60°C to +200°C

    Density: 15 to 17lb/ft³

    Applications: Silicone Sponge is popular for use in a wide range of sealing applications due to it's versatility (e.g gaskets, seals, oven seals).

    Availability:
    Also available with self-adhesive backing upon request
    Roll Size (m): 10 x 1 (Other sizes may be available)
    Thickness (mm): 1.5, 2, 2.5, 3, 4, 5, 6, 7, 8, 10, 12

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    Silicone Sponge - Metal Detectable


    silicone sponge - metal detectable sponge

    Image used for illustration purposes only. Colour / product may vary.

    Metal Detectable Silicone Sponge is a closed cell sponge containing additives visible to metal detector scanning equipment. This aids when avoiding product contamination as any loose pieces of sponge can be quickly and easily identified.

    Max Temperature: -60°C to +230°C

    Density: 19.7lb/ft³

    Applications: Metal Detectable Silicone Sponge offers excellent resistance to heat and also has good anti-stick properties. This makes it ideal for use in applications such as metal detectable gaskets and use in the Pharmaceutical and Food processing industries.

    Availability:
    Also available with self-adhesive backing upon request
    Roll Size (m): 5 x 1 (Other sizes may be available)
    Thickness (mm): 1.5, 2, 3, 4, 5, 6, 8, 10, 12

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    Viton Sponge


    viton sponge

    Image used for illustration purposes only. Colour / product may vary.

    Viton Sponge is a closed cell sponge and is manufactured with a skin on both sides to provide enhanced tear resistance. It offers high temperature resistance as well as good resistance to hydrocarbons, oils, fuels and lubricants. Viton Sponge also provides good resistance to acids as well as weathering and ozone.

    Max Temperature: -25°C to +204°C

    Applications: Viton Sponge is often used in high temperature conditions and with agressive chemicals, fuels and oils. It is primarily ideal for use in sealing applications.

    Availability:
    Also available with self-adhesive backing upon request
    Sheet Size (m): Varies
    Thickness (mm): Varies

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    EPDM Sponge


    epdm sponge

    Image used for illustration purposes only. Colour / product may vary.

    EPDM Sponge is a general purpose closed cell sponge, with good resistance to UV light, ozone and weathering. It has poor resistance to oils.

    Max Temperature: -90°C to +90°C

    Applications: EPDM Sponge is often used for sealing purposes in external applications.

    Availability:
    Also available with self-adhesive backing upon request
    Roll Size (m): 10 x 1 (Other sizes may be available)
    Thickness (mm): 2, 3, 4, 5, 6, 8, 10, 12, 15, 19, 21, 25

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    Polyethylene Foam


    polyethylene foam

    Image used for illustration purposes only. Colour / product may vary.

    Polyethylene Foam is available in a wide variety of densities and colours, and also come in either cross linked or non-cross linked grades. It offers good resistance to weather and oil, some grades can be routed and machined.

    Max Temperature: -80°C to +100°C

    Density: Varies

    Applications: Polyethylene Foam can be used for seals, gaskets, POS display and packaging. It is also used for sports equipment such as gym mats.

    Availability:
    Roll Size (m): 2 x 1 (Other sizes may be available)
    Thickness (mm): 3, 6, 10, 12, 19, 25, 32, 38, 50

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    PVC Foam


    pvc foam

    Image used for illustration purposes only. Colour / product may vary.

    PVC Foam is manufactured from PVC and has excellent resistance to ageing and good resistance to oil, petrol, alcohols and water.

    Max Temperature: -30°C to +60°C

    Density: Varies

    Applications: PVC Foam is often used as a robust water and weather proof seal, most commonly used in Pharmaceutical and external applications.

    Availability:
    Roll Size (m): 10 x 1 (Other sizes may be available)
    Thickness (mm): 2, 3, 4, 5, 6, 10, 12, 15, 18, 20

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    PVC Foam With Laminate


    pvc foam with laminate

    Image used for illustration purposes only. Colour / product may vary.

    PVC Foam with Laminate is manufactured from PVC with a smooth laminate on one side making it easy to clean, making it resistant to UV, moisture and low moisture absorption. This material also provides excellent ageing properties and recovers well after being compressed.

    Max Temperature: -25°C to +70°C

    Density: 19.7lb/ft³

    Applications: PVC Foam with Laminate is most commonly used in the food and drink industries.

    Availability:
    Roll Size (m): 10 x 1.4 (Other sizes may be available)
    Thickness (mm): 5.5, 6, 6.5, 7, 7.5, 8

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    Filter Foam


    filter foam

    Image used for illustration purposes only. Colour / product may vary.

    Filter Foam is open cell and is available in a wide variety of grades. It is primarily used for use in filtering applications as it does not swell in water, fuel, soaps, detergents, mineral oils or greases. However, most organic solvents such as benzene, ethanol and chloroform will cause the foam to swell.

    Density: Varies depending on required grade

    Applications: Filter Foam is often used in filtering applications.

    Availability:
    Sheet Size (m): Varies
    Thickness (mm): Up to 450
    PPI (Pores Per Inch): 20, 30, 45, 60


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